Electronic device including first substrate having first and second surfaces opposite from each other, second substrate facing first surface, and drive circuit facing second surface

ABSTRACT

An electronic device includes: a first substrate having a first surface and a second surface opposite from the first surface; a second substrate facing the first surface; driven elements provided at the second substrate; a drive circuit facing the second surface; a first interconnect provided at the first surface; a second interconnect provided at the second surface; a through-substrate interconnection part penetrating the first substrate in a thickness direction thereof; a first bump part; and a second bump part. The drive circuit is capable of outputting drive signals for driving the driven elements. The through-substrate interconnection part electrically connects the first interconnect and the second interconnect. The first bump part electrically connects the first interconnect and the driven elements. The second bump part electrically connects the second interconnect and the drive circuit. The through-substrate interconnection part has an electrical resistance lower than an electrical resistance of the second bump part.

CROSS REFERENCE TO RELATED APPLICATION

This application is a continuation of U.S. patent application Ser. No.15/996,754, filed Jun. 4, 2018, now U.S. Pat. No. 10,847,484, whichclaims priority from Japanese Patent Application No. 2017-192154 filedSep. 29, 2017. The entire contents of the priority applications areincorporated herein by reference.

TECHNICAL FIELD

The present disclosure relates to an electronic device.

BACKGROUND

Electronic devices have been used extensively in various fields. Onetype of electronic device is known as a Micro Electro Mechanical Systems(MEMS) device, as represented by a liquid ejecting head (see JapanesePatent Application Publication No. 2017-124540, for example).

The MEMS device described in the Publication '540 includes a channelforming substrate provided with a plurality of driven elements(piezoelectric elements), a drive circuit (drive IC) that outputssignals for driving the plurality of driven elements, a drive circuitsubstrate in which are formed interconnects for relaying (i.e.,establishing) electrical connections between the channel formingsubstrate and the drive circuit, and a plurality of through-substrateinterconnects that penetrate the drive circuit substrate in thethickness direction thereof and are connected to a common electrode thatis common to the plurality of driven elements.

SUMMARY

However, in the MEMS device described in the Publication '540, thethrough-substrate interconnect has a small cross-sectional areaorthogonal to the thickness direction of the drive circuit substrate. Asa result, the electrical path (i.e., the electrically-conducting path)connected to the common electrode has a high resistance, which may leadto irregularities in driving characteristics among the plurality ofdriven elements.

In view of the foregoing, it is an object of the present disclosure toprovide an electronic device capable of suppressing irregularities indriving characteristics among the plurality of driven elements.

In order to attain the above and other objects, according to one aspect,the disclosure provides an electronic device including a firstsubstrate, a second substrate, a plurality of driven elements, a drivecircuit, a first interconnect, a second interconnect, athrough-substrate interconnection part, a first bump part, and a secondbump part. The first substrate has a first surface and a second surfaceopposite from the first surface. The first substrate has a thicknessdefining a thickness direction. The second substrate faces the firstsurface. The plurality of driven elements are provided at the secondsubstrate and arrayed in a first direction orthogonal to the thicknessdirection. The drive circuit faces the second surface and is capable ofoutputting drive signals for driving the plurality of driven elements.The first interconnect is provided at the first surface and extends inthe first direction. The second interconnect is provided at the secondsurface and extends in the first direction. The second interconnect iselectrically connectable to a first external terminal. Thethrough-substrate interconnection part penetrates the first substrate inthe thickness direction and electrically connects the first interconnectand the second interconnect. The first bump part electrically connectsthe first interconnect and the plurality of driven elements. The secondbump part electrically connects the second interconnect and the drivecircuit. An electrical resistance of the through-substrateinterconnection part is lower than an electrical resistance of thesecond bump part.

According to another aspect, the disclosure provides an electronicdevice including a first substrate, a second substrate, a plurality ofdriven elements, a drive circuit, a first interconnect, a secondinterconnect, a plurality of through-substrate interconnects, aplurality of first connection bumps, and a plurality of secondconnection bumps. The first substrate has a first surface and a secondsurface opposite from the first surface. The first substrate has athickness defining a thickness direction. The second substrate faces thefirst surface. The plurality of driven elements are provided at thesecond substrate and arrayed in a first direction orthogonal to thethickness direction. The drive circuit faces the second surface and iscapable of outputting drive signals for driving the plurality of drivenelements. The first interconnect is provided at the first surface andextends in the first direction. The second interconnect is provided atthe second surface and extends in the first direction. The secondinterconnect is electrically connectable to an external terminal. Theplurality of through-substrate interconnects penetrate the firstsubstrate in the thickness direction and electrically connect the firstinterconnect and the second interconnect. The plurality of firstconnection bumps electrically connect the first interconnect and theplurality of driven elements. The plurality of second connection bumpselectrically connect the second interconnect and the drive circuit. Acombined electrical resistance of the plurality of through-substrateinterconnects is lower than a combined electrical resistance of theplurality of second connection bumps.

BRIEF DESCRIPTION OF THE DRAWINGS

The particular features and advantages of the disclosure will becomeapparent from the following description taken in connection with theaccompanying drawings, in which:

FIG. 1 is a schematic plan view of an inkjet printer provided with aninkjet head according to an embodiment of the present disclosure;

FIG. 2 is a perspective view of the inkjet head according to theembodiment of the present disclosure;

FIG. 3 is a plan view of the inkjet head according to the embodiment ofthe present disclosure;

FIG. 4 is a cross-sectional view of the inkjet head taken along the lineIV-IV in FIG. 3;

FIG. 5 is a bottom view of a channel forming substrate of the inkjethead according to the embodiment of the present disclosure;

FIG. 6 is a bottom view of a drive interconnection substrate part of theinkjet head according to the embodiment of the present disclosure;

FIG. 7 is the bottom view of the drive interconnection substrate part ofthe inkjet head according to the embodiment of the present disclosure,in which core-connecting portions of a center bump part have beenomitted;

FIG. 8 is a perspective view illustrating center connection bumps andthe core-connecting portions of the inkjet head according to theembodiment of the present disclosure;

FIG. 9 is a plan view of a drive interconnection substrate of the inkjethead according to the embodiment of the present disclosure;

FIG. 10 is a bottom view of a driver IC of the inkjet head according tothe embodiment of the present disclosure;

FIG. 11 is a view illustrating positional relationships among a commonthrough-substrate interconnection part, an individual through-substrateinterconnection part, a feed interconnection part, an individualinterconnection part, a center bump electrode part, and an individualbump electrode part of the inkjet head according to the embodiment ofthe present disclosure;

FIG. 12 is a schematic diagram illustrating a first electrical path anda second electrical path of the inkjet head according to the embodimentof the present disclosure;

FIG. 13 is a view illustrating an inkjet head according to a firstvariation of the embodiment of the present disclosure;

FIG. 14 is a view illustrating an inkjet head according to a secondvariation of the embodiment of the present disclosure; and

FIG. 15 is a perspective view illustrating connection bumps andcore-connecting portions of the inkjet head according to the secondvariation of the embodiment of the present disclosure.

DETAILED DESCRIPTION

Next, an electronic device according to an embodiment of the presentdisclosure will be described while referring to the accompanyingdrawings.

An inkjet printer 10 will be described with reference to FIG. 1. Theinkjet printer 10 is provided with an inkjet head 1, which is an exampleof the electronic device according to the present embodiment. FIG. 1 isa schematic plan view of the inkjet printer 10. In the followingdescription, the direction from the far side of FIG. 1 toward the nearside will be defined as the upward direction, and the opposite directionthereto will be defined as the downward direction. The direction fromthe right side of FIG. 1 toward the left side will be defined as theleftward direction, and the opposite direction thereto will be definedas the rightward direction. The direction from the top of FIG. 1 towardthe bottom will be defined as the forward direction, and the oppositedirection thereto will be defined as the rearward direction. Further,terminology related to directions, such as up, down, left, right, front,and rear, will be used in the following description.

As illustrated in FIG. 1, the inkjet printer 10 includes the inkjet head1, a platen 11, a carriage 12, and a conveying mechanism 13. The inkjethead 1 is a MEMS device.

A recording sheet P rests on the top surface of the platen 11. Therecording sheet P is a recording medium. Two guide rails 10A and 10B areprovided above the platen 11. The guide rails 10A and 10B extendparallel to a scanning direction (the left-right direction in thepresent embodiment).

The carriage 12 is capable of reciprocating in the scanning directionalong the guide rails 10A and 10B. The carriage 12 is coupled to anendless belt 12C. The endless belt 12C is looped around two pulleys 12Aand 12B. A carriage drive motor 12D drives the endless belt 12C tocirculate about the pulleys 12A and 12B. When the endless belt 12C isdriven to circulate, the carriage 12 moves along the scanning direction.

The inkjet head 1 is mounted in the carriage 12 and moves along with thecarriage 12 in the scanning direction. An ink cartridge (notillustrated) mounted in the inkjet printer 10 is connected to the inkjethead 1 by a tube. A plurality of nozzles 211 (described later) areformed in the bottom surface of the inkjet head 1. Ink is supplied tothe inkjet head 1 from the ink cartridge, and the inkjet head 1 ejects,from the nozzles 211, the supplied ink onto the recording sheet P placedon the platen 11. The inkjet head 1 will be described later in greaterdetail.

The conveying mechanism 13 has two conveying rollers 13A and 13Bdisposed on opposite sides of the platen 11 in the front-rear direction.A motor (not illustrated) drives the conveying rollers 13A and 13B torotate. The conveying rollers 13A and 13B of the conveying mechanism 13convey the recording sheet P on the platen 11 in a conveying direction(the forward direction in the present embodiment).

The inkjet printer 10 ejects ink from the inkjet head 1 toward therecording sheet P placed on the platen 11, while reciprocating theinkjet head 1 in the scanning direction together with the carriage 12.In parallel to this operation, the inkjet printer 10 conveys, using theconveying rollers 13A and 13B, the recording sheet P in the conveyingdirection. Through these operations, images, text, and the like arerecorded on the recording sheet P.

Next, the inkjet head 1 will be described in detail while referring toFIGS. 2 through 12. FIG. 2 is a perspective view of the inkjet head 1.FIG. 3 is a plan view of the inkjet head 1. FIG. 4 is a cross-sectionalview of the inkjet head 1 taken along the line IV-IV in FIG. 3. Notethat a portion of the inkjet head 1 along the longitudinal direction(front-rear direction) is omitted in FIGS. 2 and 3. The letter “I” inFIG. 4 denotes ink accommodated in the ink channels.

As illustrated in FIGS. 2 through 4, the inkjet head 1 is provided witha channel forming substrate part 2, a drive interconnection substratepart 3 bonded to the top surface of the channel forming substrate part2, and a driver circuit part 4 bonded to the top surface of the driveinterconnection substrate part 3. As illustrated in FIG. 3, the frontend portion of the drive interconnection substrate part 3 is connectedto a flexible cable 14 provided inside the inkjet printer 10.

As illustrated in FIG. 4, the channel forming substrate part 2 includesa channel forming substrate 21, and a piezoelectric actuator 22 providedat the channel forming substrate 21.

The channel forming substrate 21 includes five plates, namely, a nozzleplate 21A, a first plate 21B, a second plate 21C, a third plate 21D, anda vibration plate 21E, which are stacked in this order from bottom totop.

Each of the nozzle plate 21A, first plate 21B, second plate 21C, andthird plate 21D is formed with a plurality of channel forming holes.These channel forming holes in the stacked five plates 21A-21E (i.e., inthe channel forming substrate 21) communicates with each other tothereby form the ink channels (described later) in the channel formingsubstrate 21. In the present embodiment, the five plates 21A-21E aresingle-crystal silicon substrates, but the plates 21A-21E are notparticularly limited to any material. For example, the plates 21A-21Emay be metal plates formed of stainless steel, a nickel alloy steel, orthe like.

As illustrated in FIGS. 2 and 3, an ink supply hole 21 a is formed inthe top surface of the channel forming substrate 21. The ink supply hole21 a is connected to the ink cartridge (not illustrated). As illustratedin FIG. 5, two manifolds 213 are formed inside the channel formingsubstrate part 2. FIG. 5 is a bottom view of the channel formingsubstrate 21. The manifolds 213 are elongated in the front-reardirection. The rear ends of the manifolds 213 communicate with thesingle ink supply hole 21 a. Ink in the ink cartridge is supplied intothe manifolds 213 through the ink supply hole 21 a.

As illustrated in FIGS. 4 and 5, the plurality of nozzles 211 and aplurality of pressure chambers 212 are formed in one-to-onecorrespondence with each other in the channel forming substrate part 2.Each of the plurality of pressure chambers 212 is communicated with thecorresponding nozzle 211.

The plurality of nozzles 211 are formed in the nozzle plate 21A, whichis the bottommost layer of the channel forming substrate 21. The nozzles211 are open in the bottom surface of the nozzle plate 21A (i.e., thebottom surface of the channel forming substrate 21). In the presentembodiment, 400 (four hundred) nozzles 211 are formed in the nozzleplate 21A.

More specifically, half of the nozzles 211 are formed in the leftportion of the channel forming substrate 21 and arrayed in thefront-rear direction at regular intervals. The remaining half of thenozzles 211 are formed in the right portion of the channel formingsubstrate 21 and arrayed in the front-rear direction at regularintervals. In other words, two nozzle rows extending in the front-reardirection and juxtaposed with each other in the left-right direction areformed in the nozzle plate 21A, with half of the nozzles 211 belongingto the left nozzle row and the remaining half of the nozzles 211belonging to the right nozzle row. In the present embodiment, 200 (twohundred) nozzles 211 belong to each of the left and right nozzle rows.

Further, the nozzles 211 in the two nozzle rows juxtaposed with eachother in the left-right direction are arranged so as to be staggered,i.e., so that the positions of nozzles 211 in the left nozzle row areoffset in the front-rear direction from the positions of nozzles 211 inthe right nozzle row. In the following description, nozzles 211belonging to the left nozzle row formed in the left portion of thechannel forming substrate 21 will be called left nozzles 211A, whilenozzles 211 belonging to the right nozzle row formed in the rightportion of the channel forming substrate 21 will be called right nozzles211B.

As illustrated in FIG. 5, each of the pressure chambers 212 have ageneral elliptical shape elongated in the left-right direction in a planview. As illustrated in FIG. 4, the pressure chambers 212 are coveredfrom above by the vibration plate 21E. As described above, the pluralityof pressure chambers 212 are formed in one-to-one correspondence withthe plurality of nozzles 211. In the present embodiment, 400 (fourhundred) pressure chambers 212 are formed in the channel formingsubstrate part 2.

More specifically, half of the pressure chambers 212 are formed in theleft portion of the channel forming substrate 21 in one-to-onecorrespondence with the left nozzles 211A and arrayed in the front-reardirection at regular intervals. The remaining half of the pressurechambers 212 are formed in the right portion of the channel formingsubstrate 21 in one-to-one correspondence with the right nozzles 211Band arrayed in the front-rear direction at regular intervals. In otherwords, two pressure chamber rows extending in the front-rear directionand juxtaposed with each other in the left-right direction are formed inthe channel forming substrate 21, with half of the pressure chambers 212belonging to the left pressure chamber row and the remaining half of thepressure chambers 212 belonging to the right pressure chamber row.

The pressure chambers 212 in the two pressure chamber rows juxtaposedwith each other in the left-right direction are also arranged so as tobe staggered, i.e., so that the positions of pressure chambers 212 inthe left pressure chamber row are offset in the front-rear directionfrom the positions of pressure chambers 212 in the right pressurechamber row. In the following description, pressure chambers 212belonging to the left pressure chamber row formed in the left portion ofthe channel forming substrate 21 will be called left pressure chambers212A, while the pressure chambers 212 belonging to the right pressurechamber row formed in the right portion of the channel forming substrate21 will be called right pressure chambers 212B.

Each of the pressure chambers 212 is in communication with thecorresponding nozzle 211 at the inner end in the left-right direction ofthe pressure chamber 212. More specifically, each of the right ends ofthe left pressure chambers 212A is in communication with thecorresponding left nozzle 211A, and each of the left ends of the rightpressure chambers 212B is in communication with the corresponding rightnozzle 211B.

Each of the left pressure chambers 212A is arranged at a positionoverlapping the left manifold 213 in a plan view, and each of the rightpressure chambers 212B is arranged at a position overlapping the rightmanifold 213 in a plan view. Each of the pressure chambers 212 is incommunication with the manifold 213 positioned directly therebeneath.

A plurality of individual ink channels 214 are formed in the channelforming substrate 21. Each individual ink channel 214 branches off fromthe corresponding manifold 213 and passes through the correspondingpressure chamber 212 to arrive at the corresponding nozzle 211.

Next, the piezoelectric actuator 22 will be described. As illustrated inFIG. 4, the piezoelectric actuator 22 is disposed at the top surface ofthe vibration plate 21E. The piezoelectric actuator 22 has twopiezoelectric materials 221 (a left piezoelectric material 221A and aright piezoelectric material 221B), a plurality of drive electrodes 222to which drive voltages (described later) are applied from the drivercircuit part 4, and a common electrode 223 to which a bias voltage(described later) is applied from the flexible cable 14.

As illustrated in FIG. 4, an insulating layer 23 is formed oversubstantially the entire top surface of the vibration plate 21E. In thepresent embodiment, the insulating layer 23 is formed of an insulatingmaterial, such as a synthetic resin material. The two piezoelectricmaterials 221, namely, the left piezoelectric material 221A and rightpiezoelectric material 221B, are disposed on the top surface of thevibration plate 21E covered by the insulating layer 23. Each of the leftpiezoelectric material 221A and right piezoelectric material 221B has arectangular shape elongated in the front-rear direction in a plan view.

The left piezoelectric material 221A and right piezoelectric material221B are arranged parallel to each other, with the left piezoelectricmaterial 221A covering the left pressure chamber row and the rightpiezoelectric material 221B covering the right pressure chamber row.

The left piezoelectric material 221A and right piezoelectric material221B are formed of a piezoelectric material whose primary component islead zirconate titanate (PZT). PZT is a ferroelectric solid solution oflead titanate and lead zirconate. Note that the left piezoelectricmaterial 221A and right piezoelectric material 221B can be formeddirectly on the top surface of the vibration plate 21E covered by theinsulating layer 23 through a well-known film formation technique, suchas a sputtering method or a sol-gel method. Alternatively, the leftpiezoelectric material 221A and right piezoelectric material 221B may beformed by firing a thin green sheet and pasting the thin green sheet tothe vibration plate 21E.

The drive electrodes 222 are provided between the bottom surface of thepiezoelectric material 221 and the top surface of the insulating layer23 in one-to-one correspondence with the plurality of pressure chambers212. In the present embodiment, the piezoelectric actuator 22 has 400drive electrodes 222.

Specifically, half of the drive electrodes 222 are provided at the leftportion of the channel forming substrate 21 in one-to-one correspondencewith the left pressure chambers 212A and arrayed in the front-reardirection at regular intervals. The remaining half of the driveelectrodes 222 are provided at the right portion of the channel formingsubstrate 21 in one-to-one correspondence with the right pressurechambers 212B and arrayed in the front-rear direction at regularintervals.

Each of the drive electrodes 222 has a general elliptical shape in aplan view that is smaller than the pressure chamber 212. Each of thedrive electrodes 222 is arranged so as to face the substantial centerportion of the corresponding pressure chamber 212. Each of the driveelectrodes 222 is electrically insulated from the vibration plate 21E bythe insulating layer 23. In the following description, the driveelectrodes 222 disposed in one-to-one correspondence with the leftpressure chambers 212A will be called the left drive electrodes 222A,and the drive electrodes 222 disposed in one-to-one correspondence withthe right pressure chambers 212B will be called the right driveelectrodes 222B.

A drive terminal 24 extending in the left-right direction iselectrically connected to each drive electrode 222. In the presentembodiment, 400 (four hundred) drive terminals 24 are provided in thechannel forming substrate part 2. On the insulating layer 23, each ofthe drive terminals 24 extends in a direction away from the nozzle 211(in a direction toward the outer side) from the corresponding driveelectrode 222 to a region that does not face the pressure chamber 212.Thus, the drive terminals 24 are exposed on the outside of thepiezoelectric materials 221, as illustrated in FIG. 4.

More specifically, half of the drive terminals 24 are provided leftwardof the left piezoelectric materials 221A in one-to-one correspondencewith the left drive electrodes 222A and arrayed in the front-reardirection at regular intervals. The remaining half of the driveterminals 24 are provided rightward of the right piezoelectric materials221B in one-to-one correspondence with the right drive electrodes 222Band arrayed in the front-rear direction at regular intervals. In thefollowing description, the drive terminals 24 disposed in one-to-onecorrespondence with the left drive electrodes 222A will be called leftdrive terminals 24A, and the drive terminals 24 disposed in one-to-onecorrespondence with the right drive electrodes 222B will be called rightdrive terminals 24B.

The common electrode 223 is provided across both piezoelectric materials221 so as to cover substantially the entire top surfaces of thepiezoelectric materials 221. Specifically, the common electrode 223 hasa left electrode portion 223A, a right electrode portion 223B, and aconnecting electrode portion 223C.

The left electrode portion 223A is formed over substantially the entiretop surface of the left piezoelectric material 221A, and the rightelectrode portion 223B is formed over substantially the entire topsurface of the right piezoelectric material 221B.

The connecting electrode portion 223C is formed in the region betweenthe two piezoelectric materials 221. In other words, the connectingelectrode portion 223C is disposed at a region on the top surface of thevibration plate 21E which region does not face the pressure chambers212. More specifically, the connecting electrode portion 223C faces apartitioning portion 21F of the channel forming substrate part 2. Thepartitioning portion 21F is a wall portion that partitions the leftpressure chamber row from the right pressure chamber row.

The connecting electrode portion 223C extends in the front-reardirection along the long sides of the two piezoelectric materials 221,which are rectangular shapes elongated in the front-rear direction. Theconnecting electrode portion 223C is electrically insulated from thevibration plate 21E by the insulating layer 23. The connecting electrodeportion 223C is formed on the top surface of the vibration plate 21E ata position lower than the left electrode portion 223A and rightelectrode portion 223B formed on the top surfaces of the piezoelectricmaterials 221. Accordingly, as illustrated in FIG. 4, the commonelectrode 223 is partially recessed downward. That is, the commonelectrode 223 is recessed at the connecting electrode portion 223C.

As illustrated in FIGS. 4 and 5, the piezoelectric materials 221 hasportions interposed between the common electrode 223 and the driveelectrodes 222. Hereinafter, the portions of the piezoelectric materials221 are also called “piezoelectric elements 221C.” Each of thepiezoelectric elements 221C, when a drive voltage is applied to thecorresponding drive electrode 222, deforms and applies ejection energyto ink inside the corresponding pressure chambers 212. In the presentembodiment, one piezoelectric material 221 is arranged across thepressure chambers 212 belonging to one pressure chamber row, and thepiezoelectric elements 221C corresponding to the pressure chambers 212in this row are integrally configured. In addition, each of thepiezoelectric elements 221C is polarized in the thickness directionthereof. In the present embodiment, the piezoelectric actuator 22 has400 (four hundred) piezoelectric elements 221C.

When the driver circuit part 4 applies a drive voltage to one of thedrive electrodes 222, an electric potential difference is producedbetween the drive electrode 222 and the common electrode 223 to which abias voltage is applied. Consequently, an electric field along thethickness direction is applied to the portion of the piezoelectricmaterial 221 between the drive electrode 222 and common electrode 223(i.e., the piezoelectric element 221C). Since the direction of thiselectric field is parallel to the direction of polarization in thepiezoelectric element 221C, the piezoelectric element 221C expands inits thickness direction and contracts along its planar direction. Thisexpansion of the piezoelectric element 221C in its thickness directionforces the vibration plate 21E, which covers the pressure chamber 212,to warp into a convex shape toward the pressure chamber 212, therebydecreasing the capacity of the pressure chamber 212. As a result,pressure (ejection energy) is applied to the ink in the pressure chamber212, so that an ink droplet is ejected from the corresponding nozzle211.

Next, the drive interconnection substrate part 3 will be described. Asillustrated in FIGS. 4, 6, and 9, the drive interconnection substratepart 3 has a drive interconnection substrate 31, an embedded commoninterconnect 32, a common through-substrate interconnection part 33,individual through-substrate interconnection part 34, a center bump part35, an individual bump part 36, a feed interconnection part 37, and anindividual interconnection part 38.

The drive interconnection substrate 31 is a substrate elongated in thefront-rear direction and formed of the same material as the five plates21A-21E described above. The drive interconnection substrate 31 ispositioned between the driver circuit part 4 and channel formingsubstrate part 2 in the thickness direction of the drive interconnectionsubstrate 31 (i.e., the up-down direction).

As illustrated in FIG. 4, the drive interconnection substrate 31 isbonded to the channel forming substrate 21 using a photosensitiveadhesive 31C, with the center bump part 35 and individual bump part 36being interposed between the drive interconnection substrate 31 andchannel forming substrate 21. The photosensitive adhesive 31C has both athermosetting property and photosensitivity. In the present embodiment,the drive interconnection substrate 31 is a single-crystal siliconsubstrate.

The drive interconnection substrate 31 has a bottom surface 31A facingthe channel forming substrate 21 of the channel forming substrate part2, and a top surface 31B facing the driver circuit part 4. The driveinterconnection substrate 31 is formed with a recessed part 31 a, aplurality of central through-holes 31 b, a plurality of leftthrough-holes 31 c, and a plurality of right through-holes 31 d.

As illustrated in FIGS. 4 and 6, the recessed part 31 a is formed in thebottom surface 31A of the drive interconnection substrate 31 at theleft-right center thereof. The recessed part 31 a is depressed upwardand elongated in the front-rear direction. A cross-section of therecessed part 31 a orthogonal to the front-rear direction has arectangular shape that is elongated in the left-right direction. FIG. 6is a bottom view of the drive interconnection substrate part 3.

As illustrated in FIGS. 4 and 7, each of the central through-holes 31 bis substantially circular in a plan view and penetrates the driveinterconnection substrate 31 in the thickness direction of the same (theup-down direction in the present embodiment). The top open end of eachcentral through-hole 31 b is open in the top surface of the driveinterconnection substrate 31, while the bottom open end of each centralthrough-hole 31 b is open in the recessed part 31 a. The centralthrough-holes 31 b are formed in the left-right center of the driveinterconnection substrate 31 and arrayed in the front-rear direction atregular intervals. In the present embodiment, the drive interconnectionsubstrate 31 is formed with 300 (three hundred) central through-holes 31b. FIG. 7 is the bottom view of the drive interconnection substrate part3, in which core-connecting portions 352 (described later) of the centerbump part 35 illustrated in FIG. 6 have been omitted. Further, thecentral through-holes 31 b, left through-holes 31 c, and rightthrough-holes 31 d, are depicted with dashed lines in FIG. 7.

Each of the left through-holes 31 c is substantially circular in shapein a plan view and penetrates the drive interconnection substrate 31 inthe thickness direction thereof (the up-down direction in the presentembodiment). The left through-holes 31 c are formed in one-to-onecorrespondence with the left drive terminals 24A.

Specifically, the left through-holes 31 c are formed in the left portionof the drive interconnection substrate 31 and arrayed in the front-reardirection at fixed intervals. The number of the left through-holes 31 cis the same as that of the left drive terminals 24A. The position in thefront-rear direction of each the left through-hole 31 c is coincidentwith that of the corresponding left drive terminal 24A. Thecorrespondence and positional relationships between the rightthrough-holes 31 d and right drive terminals 24B are identical to thecorrespondence and positional relationships between the leftthrough-holes 31 c and left drive terminals 24A. Therefore, a detaileddescription of the right through-holes 31 d will be omitted. In thepresent embodiment, the drive interconnection substrate 31 is formedwith 200 (two hundred) left through-holes 31 c and 200 (two hundred)right through-holes 31 d.

The embedded common interconnect 32 is embedded in the recessed part 31a and extends in the front-rear direction. The front-rear length of theembedded common interconnect 32 is longer than the front-rear length ofeach of the pressure chamber rows. The front end of the embedded commoninterconnect 32 is positioned farther forward than the front end of eachof the pressure chamber rows, and the rear end of the embedded commoninterconnect 32 is positioned farther rearward than the rear end of eachof the pressure chamber rows. The embedded common interconnect 32 isformed by filling the recessed part 31 a with an electrically conductivematerial such as copper (Cu) or another metal. The embedded commoninterconnect 32 may be formed through a method of electroplating,electroless plating, or printing of electrically conductive paste, forexample.

The common through-substrate interconnection part 33 penetrates thedrive interconnection substrate 31 in the thickness direction thereof(the up-down direction in the present embodiment) and electricallyconnects the embedded common interconnect 32 and the feedinterconnection part 37. More specifically, the common through-substrateinterconnection part 33 includes a plurality of common through-substrateinterconnects 33A and electrically connects the embedded commoninterconnect 32 and a third feed interconnect 373 (described later) ofthe feed interconnection part 37.

The common through-substrate interconnects 33A are formed by filling theplurality of central through-holes 31 b with an electrically conductivematerial such as copper (Cu) or another metal. The commonthrough-substrate interconnects 33A are provided at the left-rightcenter of the drive interconnection substrate 31 and arrayed in thefront-rear direction at regular intervals. The number of the commonthrough-substrate interconnects 33A is the same as that of the centralthrough-holes 31 b.

Each common through-substrate interconnect 33A penetrates the driveinterconnection substrate 31 in the thickness direction of the same. Thebottom end of each common through-substrate interconnect 33A contactsand is electrically connected to the embedded common interconnect 32,while the top end of each common through-substrate interconnect 33Acontacts and is electrically connected to the feed interconnection part37. More specifically, the top end of each common through-substrateinterconnect 33A contacts and is electrically connected to the thirdfeed interconnect 373 (described later) of the feed interconnection part37. As with the embedded common interconnect 32 described above, thecommon through-substrate interconnects 33A may be formed byelectroplating, electroless plating, or the like. Note that the commonthrough-substrate interconnects 33A and the embedded common interconnect32 may be simultaneously and integrally formed. Such a method cansimplify the manufacturing process and reduce manufacturing costs. Inthe present embodiment, the common through-substrate interconnectionpart 33 includes 300 (three hundred) common through-substrateinterconnects 33A.

The individual through-substrate interconnection part 34 electricallyconnects the individual bump part 36 to the individual interconnectionpart 38. The individual through-substrate interconnection part 34include a plurality of left through-substrate interconnects 34A, and aplurality of right through-substrate interconnects 34B.

The left through-substrate interconnects 34A are provided at the leftportion of the drive interconnection substrate 31 in one-to-onecorrespondence with the left drive terminals 24A and arrayed in thefront-rear direction at regular intervals. The left through-substrateinterconnects 34A are identical in number to the left through-holes 31c. The left through-substrate interconnects 34A are formed by fillingthe left through-holes 31 c with an electrically conductive materialsuch as copper (Cu) or another metal. Each of the left through-substrateinterconnects 34A penetrates the drive interconnection substrate 31 inthe thickness direction of the same.

Note that the correlations and positional relationships of the rightthrough-substrate interconnects 34B, the right through-holes 31 d, andthe right drive terminals 24B are identical to the correlations andpositional relationships of the left through-substrate interconnects34A, the left through-holes 31 c, and the left drive terminals 24A.Accordingly, a detailed description of the right through-holes 31 d willnot be included herein. In the present embodiment, the individualthrough-substrate interconnection part 34 include 200 (two hundred) leftthrough-substrate interconnects 34A and 200 (two hundred) rightthrough-substrate interconnects 34B.

As illustrated in FIGS. 4, 6, and 7, the center bump part 35 iselectrically connects the embedded common interconnect 32 to thepiezoelectric elements 221C of the piezoelectric actuator 22. The centerbump part 35 is provided on the bottom surface 31A of the driveinterconnection substrate 31. The center bump part 35 includes aplurality of center connection bumps 351, and the plurality ofcore-connecting portions 352.

As illustrated in FIGS. 6 and 7, the center connection bumps 351 areprovided at the left-right right center of the bottom surface 31A of thedrive interconnection substrate 31 and arrayed in the front-reardirection at regular intervals. In the present embodiment, the centerbump part 35 includes 200 (two hundred) center connection bumps 351.Each center connection bump 351 electrically connects the embeddedcommon interconnect 32 to the connecting electrode portion 223C of thecommon electrode 223. That is, each center connection bump 351electrically connects the embedded common interconnect 32 to theplurality of piezoelectric elements 221C through the common electrode223. In the present embodiment, the number of center connection bumps351 is identical to both the number of left through-substrateinterconnects 34A and the number of right through-substrateinterconnects 34B. The plurality of center connection bumps 351 is anexample of a plurality of first connection bumps.

Here, the center connection bumps 351 will be described in greaterdetail with reference to FIG. 8. FIG. 8 is a perspective viewillustrating the center connection bumps 351 and the core-connectingportions 352. As illustrated in FIG. 8, each center connection bump 351has a core portion 351A, a cover portion 351B, and two extensionportions 351C.

The core portion 351A has a semicircular or semi-elliptical shape in afront view that is downwardly convex. The core portion 351A has aprescribed dimension in the front-rear direction. More specifically, thecore portion 351A has a top surface in contact with the embedded commoninterconnect 32, and an outer surface that curves to form a downwardlyconvex shape. The outer surface of the core portion 351A connects theleft edge and right edge of the top surface. The core portions 351A areformed of an elastic resin material that is a photosensitive insulatingresin or a thermosetting insulating resin such as polyimide resin,acrylic resin, phenolic resin, silicone resin, silicone-modifiedpolyimide resin, or epoxy resin.

The cover portion 351B is an electrically conductive member. The coverportion 351B curves along the outer surface of the core portion 351A soas to be downwardly convex and covers the outer surface of the coreportion 351A. The bottom end portion of the cover portion 351B contactsand is electrically connected to the connecting electrode portion 223Cof the common electrode 223. The left and right top end portions of thecover portion 351B contact and are electrically connected to theembedded common interconnect 32. Note that since the driveinterconnection substrate 31 and channel forming substrate 21 arepressed toward each other when they are bonded together, the coverportions 351B and core portions 351A are elastically deformed so thatthe shapes of their distal ends conform to the surface shape of theconnecting electrode portion 223C constituting the common electrode 223.

The two extension portions 351C are electrically conductive members andare integrally formed with the cover portion 351B. One of the extensionportions 351C extends leftward from the upper left end of the coverportion 351B, and the other extension portion 351C extends rightwardfrom the upper right end of the cover portion 351B. Each extensionportion 351C has a portion that is in contact with and electricallyconnected to the embedded common interconnect 32.

Each core-connecting portion 352 extends in the front-rear directionbetween two core portions 351A neighboring each other in the front-reardirection and connects the two neighboring core portions 351A. In thepresent embodiment, the core-connecting portions 352 are formed of thesame resin material as the core portions 351A and are integrally formedwith the core portions 351A. In other words, every two core portions351A that neighbor each other in the front-rear direction are formedintegrally with each other through a single core-connecting portion 352.

As illustrated in FIG. 4, the individual bump part 36 includes aplurality of left connection bumps 361 that electrically connect theleft through-substrate interconnects 34A to the left drive terminals24A, and a plurality of right connection bumps 362 that electricallyconnect the right through-substrate interconnects 34B to the right driveterminals 24B.

As illustrated in FIGS. 4, 6 and 7, the left connection bumps 361 areprovided in one-to-one correspondence with the left drive terminals 24Aand are arrayed in the front-rear direction at regular intervals. Eachleft connection bump 361 electrically connects the corresponding leftdrive terminal 24A to the corresponding left through-substrateinterconnect 34A.

Specifically, each left connection bump 361 has a core portion 361A, acover portion 361B, and an extension portion 361C. The core portion361A, cover portion 361B, and extension portion 361C are formed of thesame material and in the same shape as the respective core portion 351A,cover portion 351B, and extension portion 351C of the center connectionbump 351. The core portion 361A and cover portion 361B of each leftconnection bump 361 are positioned leftward of the corresponding leftthrough-substrate interconnect 34A and directly above the correspondingleft drive terminal 24A.

The bottom end portion of the cover portion 361B is in contact with andelectrically connected to the corresponding left drive terminal 24A. Theextension portion 361C is in contact with and electrically connected tothe bottom end of the corresponding left through-substrate interconnect34A. Note that since the drive interconnection substrate 31 and channelforming substrate 21 are pressed toward each other when they are bondedtogether, the cover portion 361B and core portion 361A are elasticallydeformed so that the shapes of their distal ends conform with thesurface shape of the corresponding left drive terminals 24A.

The right connection bumps 362 are provided in one-to-one correspondencewith the right drive terminals 24B and arrayed in the front-reardirection at regular intervals. A core portion and a cover portion ofeach right connection bump 362 are positioned rightward of thecorresponding right through-substrate interconnect 34B and directlyabove the corresponding right drive terminals 24B. Each of the rightconnection bumps 362 electrically connects the corresponding right driveterminal 24B to the corresponding right through-substrate interconnect34B. Since the right connection bumps 362 are the same members as theleft connection bumps 361, a detailed description of the rightconnection bumps 362 will not be included herein. In the presentembodiment, the individual bump part 36 includes 200 (two hundred) leftconnection bumps 361 and 200 (two hundred) right connection bumps 362.

The feed interconnection part 37 is an interconnection part forsupplying, to the driver circuit part 4 and the common electrode 223 ofthe piezoelectric actuator 22, various voltages or signals outputtedfrom the flexible cable 14. The feed interconnection part 37 includes afirst feed interconnect 371, a second feed interconnect 372, a thirdfeed interconnect 373, a fourth feed interconnect 374, and a fifth feedinterconnect 375. Although not explicitly illustrated in the drawings,the flexible cable 14 is connected to control elements such as controlcircuits provided inside the inkjet printer 10.

As illustrated in FIG. 9, the first feed interconnect 371, second feedinterconnect 372, third feed interconnect 373, fourth feed interconnect374, and fifth feed interconnect 375 are provided on the top surface 31Bof the drive interconnection substrate 31 in this order from left toright and extend in the front-rear direction. FIG. 9 is a plan view ofthe drive interconnection substrate 31.

As illustrated in FIG. 3, the flexible cable 14 has terminals 14A, 14B,14C, 14D, and 14E. The front end portions of the first feed interconnect371, second feed interconnect 372, third feed interconnect 373, fourthfeed interconnect 374, and fifth feed interconnect 375 are electricallyconnected to the terminal 14A, terminal 14B, terminal 14C, terminal 14D,and terminal 14E of the flexible cable 14, respectively. That is, thefirst feed interconnect 371, second feed interconnect 372, third feedinterconnect 373, fourth feed interconnect 374, and fifth feedinterconnect 375 are electrically connectable to the terminal 14A,terminal 14B, terminal 14C, terminal 14D, and terminal 14E,respectively.

In the present embodiment, a power source voltage serving as the powersource of the driver circuit part 4 is applied to the first feedinterconnect 371 through the terminal 14A, a drive voltage (drivesignal) for driving the piezoelectric elements 221C is applied to thesecond feed interconnect 372 through the terminal 14B, a bias voltage(Vbs) to be applied to the connecting electrode portion 223C of thecommon electrode 223 is supplied to the third feed interconnect 373through the terminal 14C, control signals for controlling the drivercircuit part 4 is supplied to the fourth feed interconnect 374 throughthe terminal 14D, and a ground voltage (GND voltage) is applied to thefifth feed interconnect 375 through the terminal 14E.

As illustrated in FIGS. 4 and 9, the bottom surface of the third feedinterconnect 373 to which the bias voltage (Vbs) is applied is incontact with the common through-substrate interconnection part 33 and,hence, the third feed interconnect 373 is electrically connected to thecommon through-substrate interconnection part 33. More specifically, thebottom surface of the third feed interconnect 373 is in contact with thetop end of each common through-substrate interconnect 33A, and thus thethird feed interconnect 373 and the common through-substrateinterconnection part 33 are electrically connected to each other. Theabove-described bias voltage is applied from the terminal 14C of theflexible cable 14 to the common electrode 223 of the piezoelectricactuator 22 through the third feed interconnect 373, the commonthrough-substrate interconnects 33A, the embedded common interconnect32, and the center connection bumps 351.

As illustrated in FIGS. 4 and 9, the individual interconnection part 38is electrically connected to the individual through-substrateinterconnection part 34. The individual interconnection part 38 includesa plurality of left individual interconnects 38A, and a plurality ofright individual interconnects 38B.

As illustrated in FIG. 9, the left individual interconnects 38A areprovided in one-to-one correspondence with the left through-substrateinterconnects 34A. The left individual interconnects 38A are disposed atthe top surface 31B of the drive interconnection substrate 31 in theleft portion thereof and arrayed in the front-rear direction at regularintervals. Each of the left individual interconnects 38A extends in theleft-right direction. The right end portion of each left individualinterconnect 38A is electrically connected to the corresponding leftthrough-substrate interconnect 34A.

The right individual interconnects 38B are provided in one-to-onecorrespondence with the right through-substrate interconnects 34B. Theright individual interconnects 38B are disposed at the top surface 31Bof the drive interconnection substrate 31 in the right portion thereofand arrayed in the front-rear direction at regular intervals. Each ofthe right individual interconnects 38B extends in the left-rightdirection. The left end portion of each right individual interconnect38B is electrically connected to the corresponding rightthrough-substrate interconnect 34B. In the present embodiment, theindividual interconnection part 38 includes 200 (two hundred) leftindividual interconnects 38A and 200 (two hundred) right individualinterconnects 38B.

As illustrated in FIGS. 4 and 10, the driver circuit part 4 has a driverIC 41, a center bump electrode part 42, and individual bump electrodepart 43. The driver IC 41 is an IC chip configured to output drivesignals for driving the piezoelectric elements 221C. The driver IC 41 isbonded to the top surface 31B of the drive interconnection substrate 31with an adhesive 4A, such as an anisotropic conductive film (ACF). FIG.10 is a bottom view of the driver IC 41.

The center bump electrode part 42 electrically connects the feedinterconnection part 37 to the driver IC 41. The center bump electrodepart 42 includes a first bump electrode part 421, a second bumpelectrode part 422, a third bump electrode part 423, a fourth bumpelectrode part 424, and a fifth bump electrode part 425.

Each of the bump electrode parts 421-425 includes a plurality of bumpelectrodes 426. Each bump electrode 426 has a columnar shape thatextends downward from the bottom surface of the driver IC 41. Each bumpelectrode 426 is formed of an electrically conductive material andelectrically connected to the driver IC 41. In the present embodiment,each of the bump electrode parts 421-425 includes 200 (two hundred) bumpelectrodes 426.

As illustrated in FIGS. 10 and 11, the bump electrodes 426 possessed bythe first bump electrode part 421 are provided at the left portion ofthe driver IC 41 and arrayed in the front-rear direction at regularintervals. Each of the bottom ends of the bump electrodes 426 in thefirst bump electrode part 421 is electrically bonded to the first feedinterconnect 371 by the adhesive 4A. With this configuration, the powersource voltage is applied from the terminal 14A to the driver IC 41through the first feed interconnect 371. FIG. 11 illustrates thepositional relationships among the common through-substrateinterconnection part 33, individual through-substrate interconnectionpart 34, feed interconnection part 37, individual interconnection part38, center bump electrode part 42, and individual bump electrode part43.

The bump electrodes 426 possessed by the second bump electrode part 422are provided at the left portion of the driver IC 41. More specifically,the bump electrodes 426 in the second bump electrode part 422 arepositioned to the right of the first bump electrode part 421 and arrayedin the front-rear direction at regular intervals. Each of the bottomends of the bump electrodes 426 in the second bump electrode part 422 iselectrically bonded to the second feed interconnect 372 with theadhesive 4A. With this configuration, the drive voltage (drive signal)is applied from the terminal 14B to the driver IC 41 through the secondfeed interconnect 372.

The bump electrodes 426 possessed by the third bump electrode part 423are provided at the left-right center of the driver IC 41 and arrayed inthe front-rear direction at regular intervals. Each of the bottom endsof the bump electrodes 426 in the third bump electrode part 423 iselectrically bonded to the third feed interconnect 373 with the adhesive4A. With this configuration, the bias voltage is applied to the driverIC 41 from the terminal 14C through the third feed interconnect 373.That is, the bias voltage is applied from the terminal 14C through thethird feed interconnect 373 to both the driver IC 41 and the commonelectrode 223 of the piezoelectric actuator 22. The plurality of bumpelectrodes 426 possessed by the third bump electrode part 423 is anexample of a plurality of second connection bumps.

The bump electrodes 426 possessed by the fourth bump electrode part 424are provided at the right portion of the driver IC 41. Morespecifically, the bump electrodes 426 in the fourth bump electrode part424 are positioned to the right of the third bump electrode part 423 andarrayed in the front-rear direction at regular intervals. Each of thebottom ends of the bump electrodes 426 in the fourth bump electrode part424 is electrically bonded to the fourth feed interconnect 374 with theadhesive 4A. With this configuration, the control signals are outputtedfrom the terminal 14D to the driver IC 41 through the fourth feedinterconnect 374.

The bump electrodes 426 possessed by the fifth bump electrode part 425are provided at the right portion of the driver IC 41. Morespecifically, the bump electrodes 426 in the fifth bump electrode part425 are positioned to the right of the fourth bump electrode part 424and arrayed in the front-rear direction at regular intervals. Each ofthe bottom ends of the bump electrodes 426 in the fifth bump electrodepart 425 is electrically bonded to the fifth feed interconnect 375 withthe adhesive 4A. With this configuration, the ground voltage is appliedfrom the terminal 14E to the driver IC 41 through the fifth feedinterconnect 375.

As illustrated in FIGS. 4 and 11, each of the bump electrode parts421-425 has the same number of bump electrodes 426. The distance (i.e.,pitch) between the centers of any two bump electrodes 426 that neighboreach other in the front-rear direction is identical among the bumpelectrode parts 421-425.

The individual bump electrode part 43 electrically connects theindividual interconnection part 38 to the driver IC 41. The individualbump electrode part 43 includes a left individual bump electrode part431, and a right individual bump electrode part 432.

Each of the left individual bump electrode part 431 and right individualbump electrode part 432 includes a plurality of individual bumpelectrodes 433. Each individual bump electrode 433 has a columnar shapethat extends downward from the bottom surface of the driver IC 41. Inthe present embodiment, the individual bump electrodes 433 are formed ofthe same electrically conductive material and in the same shape as thebump electrodes 426. Each of the individual bump electrodes 433 iselectrically connected to the driver IC 41. In the present embodiment,each of the left individual bump electrode part 431 and right individualbump electrode part 432 possesses 200 (two hundred) individual bumpelectrodes 433.

The individual bump electrodes 433 possessed by the left individual bumpelectrode part 431 are provided at the left portion of the driver IC 41in one-to-one correspondence with the left individual interconnects 38A.Specifically, each individual bump electrode 433 in the left individualbump electrode part 431 is disposed above the left end portion of thecorresponding left individual interconnect 38A. The bottom end of eachindividual bump electrode 433 in the left individual bump electrode part431 is electrically bonded to the corresponding left individualinterconnect 38A by the adhesive 4A. With this configuration, eachindividual bump electrode 433 possessed by the left individual bumpelectrode part 431 is electrically connected through a one-on-onerelationship to a single piezoelectric element 221C via thecorresponding left individual interconnect 38A, left through-substrateinterconnect 34A, left connection bump 361, left drive terminal 24A, andleft drive electrode 222A.

The distance (i.e., pitch) between the center points of any twoindividual bump electrodes 433 that neighbor each other in thefront-rear direction is identical between the left individual bumpelectrode part 431 and right individual bump electrode part 432, andalso is the same as the distance between the center points of any twobump electrodes 426 that neighbor each other in the front-rear directionin the bump electrode parts 421-425.

The individual bump electrodes 433 possessed by the right individualbump electrode part 432 are provided at the right portion of the driverIC 41 in one-to-one correspondence with the right individualinterconnects 38B. Specifically, each individual bump electrode 433possessed by the right individual bump electrode part 432 is disposedabove the right end portion of the corresponding right individualinterconnect 38B. The bottom end of each individual bump electrode 433possessed by the right individual bump electrode part 432 iselectrically bonded to the corresponding right individual interconnect38B by the adhesive 4A. With this configuration, each individual bumpelectrode 433 possessed by the right individual bump electrode part 432is electrically connected through a one-on-one correspondence to asingle piezoelectric element 221C via the corresponding right individualinterconnect 38B, right through-substrate interconnect 34B, rightconnection bump 362, right drive terminal 24B, and right drive electrode222B.

In the inkjet head 1 having the construction described above, when acontrol signal is inputted into the driver IC 41, the driver IC 41outputs the drive signal(s) based on the control signal from one or moreindividual bump electrodes 433 in the individual bump electrode part 43.When the drive signal(s) are outputted, the one or more piezoelectricelements 221C corresponding to the one or more individual bumpelectrodes 433 outputting the drive signal(s) are driven, and the one ormore driven piezoelectric elements 221C effect pressure change in thecorresponding one or more pressure chambers 212. This pressure changecauses an ink droplet to be ejected from each of the one or more nozzles211 corresponding to the one or more pressure chambers 212.

Next, the area of a cross-section of the common through-substrateinterconnection part 33 taken orthogonal to the thickness direction ofthe drive interconnection substrate 31 (up-down direction direction) andthe electrical contact surface between the third bump electrode part 423and the third feed interconnect 373 in the present embodiment will bedescribed. In the following description, a cross-section of a singlecommon through-substrate interconnect 33A taken orthogonal to thethickness direction of the drive interconnection substrate 31 willsimply be called the “cross-section of a single common through-substrateinterconnect 33A,” and the electrical contact surface between one of theplurality of bump electrodes 426 possessed by the third bump electrodepart 423 and the third feed interconnect 373 will simply be called the“electrical contact surface of a single bump electrode 426.” Further,the electrical contact surface will signify the portions of thecontacting surfaces of two objects that are electrically connected (theelectrically conducting portions). As an example, when two electricallyconductive objects are in contact, their entire contact surfaces are theelectrical contact surfaces, but when an electrically insulating objectis in contact with an electrically conductive object, contact surfacesexist but electrical contact surfaces do not. In the inset of FIG. 11,hatching marks slanting upward to the right denote the cross-section ofa single common through-substrate interconnect 33A, while hatching marksslanting downward to the right denote the electrical contact surface ofa single bump electrode 426.

As illustrated in FIG. 11, the area of the cross-section of a singlecommon through-substrate interconnect 33A is larger than the area of theelectrical contact surface of a single bump electrode 426. As describedabove, the number of common through-substrate interconnects 33A in thecommon through-substrate interconnection part 33 (300 in the presentembodiment) is greater than the number of bump electrodes 426 belongingto the third bump electrode part 423 (200 in the present embodiment).Accordingly, the area of the cross-section (the cross-sectional area) ofthe common through-substrate interconnection part 33 taken orthogonal tothe thickness direction (up-down direction) of the drive interconnectionsubstrate 31 (i.e., the total area obtained by multiplying the area ofthe cross-section of a single common through-substrate interconnect 33Aby the number of common through-substrate interconnects 33A) is greaterthan the area of the electrical contact surface (the electrical contactarea) between the third bump electrode part 423 and third feedinterconnect 373 (i.e., the total area obtained by multiplying the areaof the electrical contact surface of a single bump electrode 426 by thenumber of bump electrodes 426 belonging to the third bump electrode part423).

In the inkjet head 1 according to the present embodiment having thestructure described above, the electrical path (i.e., the electricallyconductive path) provided by the common through-substrateinterconnection part 33 for connecting the embedded common interconnect32 and the third feed interconnect 373 (hereinafter called the firstelectrical path) has a lower electrical resistance than that of theelectrical path (i.e., the electrically conductive path) provided by thethird bump electrode part 423 for connecting the third feed interconnect373 and the driver IC 41 (hereinafter called the second electricalpath). In other words, the electrical resistance of the commonthrough-substrate interconnection part 33 is lower than that of thethird bump electrode part 423.

As illustrated in FIG. 12, the electrical resistance of the firstelectrical path is the combined electrical resistance of the parallelcommon through-substrate interconnects 33A (in the present embodiment,the combined electrical resistance of 300 common through-substrateinterconnects 33A that are connected in parallel), and the electricalresistance of the second electrical path is the combined electricalresistance of the parallel bump electrodes 426 possessed by the thirdbump electrode part 423 (in the present embodiment, the combinedelectrical resistance of 200 bump electrodes 426 that are connected inparallel). FIG. 12 is a schematic diagram illustrating the firstelectrical path and second electrical path.

In this way, the inkjet head 1 according to the present embodimentincludes the drive interconnection substrate 31 (an example of a firstsubstrate) having the bottom surface 31A (an example of a first surface)and the top surface 31B (an example of a second surface) on the oppositeside from the bottom surface 31A; the channel forming substrate 21 (anexample of a second substrate) that faces the bottom surface 31A; theplurality of piezoelectric elements 221C (an example of a plurality ofdriven elements) provided at the channel forming substrate 21 andarrayed in the front-rear direction (an example of a first direction)orthogonal to the thickness direction of the drive interconnectionsubstrate 31; the driver IC 41 (an example of a drive circuit) thatfaces the top surface 31B and is capable of outputting drive signals fordriving the plurality of piezoelectric elements 221C; the embeddedcommon interconnect 32 (an example of a first interconnect) provided atthe bottom surface 31A and extending in the front-rear direction; thethird feed interconnect 373 (an example of a second interconnect)provided at the top surface 31B, the third feed inter connect 373extending in the front-rear direction and electrically connectable tothe terminal 14C (an example of a first external terminal); the commonthrough-substrate interconnection part 33 (an example of athrough-substrate interconnection part) penetrating the driveinterconnection substrate 31 in the thickness direction and connectingthe embedded common interconnect 32 and the third feed interconnect 373;the center bump part 35 (an example of a first bump part) electricallyconnecting the embedded common interconnect 32 and the plurality ofpiezoelectric elements 221C; and the third bump electrode part 423 (anexample of a second bump part) electrically connecting the third feedinterconnect 373 and the driver IC 41. Further, the electricalresistance of the first electrical path is lower than the electricalresistance of the second electrical path. In other words, the electricalresistance of the common through-substrate interconnection part 33 islower than the electrical resistance of the third bump electrode part423.

With this construction, the electrical resistance of the electrical pathprovided by the common through-substrate interconnection part 33 (thefirst electrical path) for electrically connecting the third feedinterconnect 373 and the embedded common interconnect 32 is lower thanthe electrical resistance of the electrical path provided by the thirdbump electrode part 423 (the second electrical path) for electricallyconnecting the third feed interconnect 373 and the driver IC 41.Accordingly, the electrical resistance can be made lower for theelectrical path electrically connected to the common electrode 223,which is common for the plurality of piezoelectric elements 221C.Consequently, this configuration can reduce the difference in supplypower among the plurality of piezoelectric elements 221C, i.e., thedifference in voltage applied across the left electrode portion 223A (orright electrode portion 223B) and the corresponding drive electrodes222, thereby suppressing irregularities in driving characteristics amongthe plurality of piezoelectric elements 221C. As a result, the inkjethead 1 can properly record images, text and the like on the recordingsheet P.

In the present embodiment, the area of the cross-section (i.e., thecross-sectional area) of the common through-substrate interconnectionpart 33 taken orthogonal to the thickness direction is greater than thearea of the electrical contact surface (i.e., the electrical contactarea) between the third feed interconnect 373 and third bump electrodepart 423. This configuration can reduce the electrical resistance of theelectrical path electrically connected to the common electrode 223,which is common to the plurality of piezoelectric elements 221C.

In the present embodiment, the common through-substrate interconnectionpart 33 includes a plurality of common through-substrate interconnects33A (an example of a plurality of through-substrate interconnects)arrayed in the front-rear direction. Each of the commonthrough-substrate interconnects 33A penetrates the drive interconnectionsubstrate 31 in the thickness direction, and electrically connects theembedded common interconnect 32 and the third feed interconnect 373.

In the present embodiment, the center bump part 35 includes a pluralityof center connection bumps 351 (an example of a plurality of connectionbumps) electrically connecting the embedded common interconnect 32 andthe piezoelectric elements 221C. As illustrated in FIG. 7, at least oneof the center connection bumps 351 in the center bump part 35 partiallyoverlaps one of the common through-substrate interconnects 33A as viewedin the thickness direction. That is, at least one of the centerconnection bumps 351 in the center bump part 35 has a portion overlappedwith one of the common through-substrate interconnects 33A as viewed inthe thickness direction.

In the present embodiment, at least one of the common through-substrateinterconnects 33A has a portion overlapped with both the embedded commoninterconnect 32 and third feed interconnect 373 as viewed in thethickness direction. This configuration can better reduce the electricalresistance of the first electrical path since at least one of the commonthrough-substrate interconnects 33A is electrically connected to boththe embedded common interconnect 32 and third feed interconnect 373 atthe minimum distance.

In the present embodiment, the third bump electrode part 423 includes aplurality of bump electrodes 426 (an example of connection bumps)arrayed in the front-rear direction. Each of the bump electrodes 426 inthe third bump electrode part 423 electrically connects the third feedinterconnect 373 and driver IC 41.

In the present embodiment, the area of a cross-section (i.e., thecross-sectional area) of at least one of the common through-substrateinterconnects 33A taken orthogonal to the thickness direction is greaterthan the area of the electrical contact surface (i.e., the electricalcontact area) between the third feed interconnect 373 and one of thebump electrodes 426 belonging to the third bump electrode part 423.Thus, it is possible to reduce the electrical resistance of theelectrical path electrically connected to the common electrode 223 thatis common to the plurality of piezoelectric elements 221C.

Further, since the number of common through-substrate interconnects 33Ais greater than the number of bump electrodes 426 in the third bumpelectrode part 423 in the present embodiment, the electrical resistanceof the electrical path electrically connected to the common electrode223 that is common to all piezoelectric elements 221C can be reduced.Note that the number of common through-substrate interconnects 33A isnot limited to the above-described number as long as the number ofcommon through-substrate interconnects 33A is greater than or equal tothe number of bump electrodes 426 belonging to the third bump electrodepart 423. For example, the number of common through-substrateinterconnects 33A may be equal to the number of bump electrodes 426belonging to the third bump electrode part 423.

The inkjet head 1 according to the present embodiment includes the leftindividual bump electrode part 431 (an example of the third bump part)electrically connected to the driver IC 41 for outputting the drivesignals to the piezoelectric elements 221C. That is, the driver IC iscapable of outputting the drive signals to the piezoelectric elements221C through the left individual bump electrode part 431.

In the present embodiment, the left individual bump electrode part 431includes the plurality of individual bump electrodes 433 (an example ofa plurality of connection bumps) arrayed in the front-rear direction.Each of the individual bump electrodes 433 is connected to the driver IC41. Further, the number of bump electrodes 426 in the third bumpelectrode part 423 is equal to the number of individual bump electrodes433 in the left individual bump electrode part 431. Hence, the bondingyield between the driver IC 41 and drive interconnection substrate 31can be improved. Note that the number of bump electrodes 426 in thethird bump electrode part 423 is not limited to the above-describednumber, and the number of bump electrodes 426 in the third bumpelectrode part 423 may be greater than the number of individual bumpelectrodes 433 in the left individual bump electrode part 431.

Particularly in the present embodiment, the number of bump electrodes426 in the third bump electrode part 423 is equivalent to the number ofindividual bump electrodes 433 in the left individual bump electrodepart 431, and the distance between centers of any two neighboring bumpelectrodes 426 is equivalent to the distance between the centers of anytwo neighboring individual bump electrodes 433. With this configuration,when the driver IC 41 and drive interconnection substrate 31 are bondedtogether using adhesive containing electrically conductive particles,such as ACF, the differences in movement patterns (or array patterns) ofthe electrically conductive particles among the plurality of bumpelectrodes are greatly reduced. Hence, this arrangement can dramaticallyimprove the bonding yield between the driver IC 41 and driveinterconnection substrate 31.

In the present embodiment, the inkjet head 1 includes the first feedinterconnect 371 (an example of a third interconnect) provided at thetop surface 31B of the drive interconnection substrate 31 so as toextend in the front-rear direction and connectable to the terminal 14A(an example of a second external terminal); and the first bump electrodepart 421 (an example of a fourth bump part) electrically connecting thefirst feed interconnect 371 and the driver IC 41.

In the present embodiment, the first bump electrode part 421 includes aplurality of bump electrodes 426 arrayed in the front-rear direction andare connected to the first feed interconnect 371 and the driver IC 41.Further, the number of bump electrodes 426 in the third bump electrodepart 423 is equal to the number of bump electrodes 426 in the first bumpelectrode part 421. Hence, this configuration can dramatically improvethe bonding yield between the driver IC 41 and drive interconnectionsubstrate 31. Note that the number of bump electrodes 426 in the thirdbump electrode part 423 is not limited to the above-described number,and the number of bump electrodes 426 in the third bump electrode part423 may be greater than the number of bump electrodes 426 in the firstbump electrode part 421.

While the present embodiment has been described in detail, it would beapparent to those skilled in the art that many modifications andvariations may be made thereto.

For example, FIG. 13 illustrates an inkjet head 501 according to a firstvariation of the embodiment of the present disclosure. As illustrated inFIG. 13, the drive interconnection substrate 31 of the inkjet head 501is formed with a single slit 531 b in place of the plurality of centralthrough-holes 31 b. In addition, the common through-substrateinterconnection part 33 of the inkjet head 501 has a singlethrough-substrate interconnect 533A in place of the plurality of commonthrough-substrate interconnects 33A described above.

The single slit 531 b extends in the front-rear direction and penetratesthe drive interconnection substrate 31 in the thickness directionthereof. The through-substrate interconnect 533A is provided inside thesingle slit 531 b. More specifically, the through-substrate interconnect533A is formed by filling the single slit 531 b with an electricallyconductive material. The through-substrate interconnect 533A extends inthe front-rear direction and penetrates the drive interconnectionsubstrate 31 in the thickness direction thereof. Note that, also in theinkjet head 501, the electrical resistance of the first electrical pathis lower than the electrical resistance of the second electrical path.Accordingly, this first variation of the embodiment of the presentdisclosure can obtain the same effects as the inkjet head 1 according tothe embodiment.

FIG. 14 illustrates an inkjet head 601 according to a second variationof the embodiment of the present disclosure. As illustrated in FIG. 14,in the inkjet head 601, each of the first bump electrode part 421,second bump electrode part 422, third bump electrode part 423, fourthbump electrode part 424, fifth bump electrode part 425, left individualbump electrode part 431, and right individual bump electrode part 432has a plurality of connection bumps 626 in place of the plurality ofbump electrodes 426 or the plurality of individual bump electrodes 433in the embodiment, and also has a plurality of core-connecting portions627. The plurality of connection bumps 626 of the third bump electrodepart 423 is an example of a plurality of second connection bumps.

FIG. 15 is a perspective view illustrating the connection bumps 626 andthe core-connecting portions 627 of the inkjet head 601. As illustratedin FIG. 15, the core-connecting portions 627 have the same shape and areformed of the same material as the core-connecting portions 352 in theinkjet head 1 according to the embodiment. Each of the plurality ofconnection bumps 626 has a core portion 626A and a cover portion 626B.The core portion 626A is formed in the same shape and of the samematerial as the core portion 351A of the inkjet head 1 according to theembodiment. The cover portion 626B is formed in the same shape and ofthe same material as the cover portion 351B of the inkjet head 1according to the embodiment.

In the second variation described above, each of the connection bumps626 in the third bump electrode part 423 has the core portion 626A andcover portion 626B. The core portion 626A is made of a resin materialand protrudes from the driver IC 41 toward the drive interconnectionsubstrate 31. The cover portion 626B is formed of an electricallyconductive material and electrically connects the third feedinterconnect 373 and the driver IC 41. Also, the cover portion 626Bcovers the core portion 626A. With this configuration, the core portion626A gives the connection bumps 626 elasticity. Accordingly, theconnection bumps 626 can further reliably conduct electricity betweenthe driver IC 41 and drive interconnection substrate 31. That is, a morereliable electrical connection between the driver IC 41 and driveinterconnection substrate 31 can be established by the connection bumps626.

As described above, the third bump electrode part 423 in the secondvariation includes the plurality of core-connecting portions 627. Thecore-connecting portions 627 are made of a resin material and extend inthe front-rear direction. Every two core portions 626A that neighboreach other in the front-rear direction are integrally formed with eachother through one of the core-connecting portions 627. Note that, alsoin the inkjet head 601, the electrical resistance of the firstelectrical path is lower than the electrical resistance of the secondelectrical path. Accordingly, the second variation of the embodiment ofthe present disclosure can obtain the same effects as the inkjet head 1according to the embodiment.

While the present embodiment and its variations described above areexamples in which the present invention has been applied to an inkjethead, the electronic device to which the present invention can beapplied is not limited to devices (such as the inkjet head) used inapplications that apply pressure to a liquid. The present invention maybe applied to other applications, such as generating displacing orvibrations in a plurality of solid driven objects by arranging aplurality of piezoelectric elements on a substrate and driving thepiezoelectric elements using a driver IC to deform the substrate.

In addition, the present invention targets a wide range of heads ingeneral. For example, the present invention may be applied to: recordingheads used in printers and other image-recording devices, such as any ofvarious inkjet recording heads; colorant ejecting heads used in themanufacturing of color filters for liquid crystal displays and the like;electrode material ejecting heads used in the formation of electrodesfor organic EL displays (OLED displays), field-emission displays (FED),and the like; and bio-organic matter ejecting heads used in themanufacturing of bio-chips.

The present invention also targets a wide range of MEMS devices and maybe applied to MEMS devices other than recording heads. One example ofsuch a MEMS device is a device that detects a signal from an externalsource and changes the value of an electric current after the signal isdetected. Examples of these types of MEMS devices are ultrasonicdevices, motors, pressure sensors, pyroelectric elements, andferroelectric elements. Further, the MEMS devices to which the presentinvention can be applied includes finished products that incorporate theabove-described MEMS devices. Examples of the finished products include:ejecting devices using the above heads to eject liquid or the like;ultrasonic sensors using the above ultrasonic devices; robots using theabove motors as drive sources; infrared sensors using the abovepyroelectric elements; and ferroelectric memory using the aboveferroelectric elements. Applications of the present invention to theabove-described MEMS devices enable the same to detect microcurrents.

The present invention also targets a wide range of interconnectionsubstrates and may be applied to interconnection substrates for devicesother than MEMS devices.

What is claimed is:
 1. An electronic device comprising: a firstsubstrate having a first surface and a second surface opposite from thefirst surface, the first substrate having a thickness defining athickness direction, the first substrate extending in a first directionorthogonal to the thickness direction; a second substrate facing thefirst surface; a plurality of first driven elements provided at thesecond substrate and arrayed in the first direction to form a first rowof driven elements; a plurality of second driven elements provided atthe second substrate and arrayed in the first direction to form a secondrow of driven elements; a first interconnect provided at the firstsurface and extending in the first direction; a second interconnectprovided at the second surface and extending in the first directionbetween the first row of driven elements and the second row of drivenelements, the second interconnect being configured to be electricallyconnected to a first external terminal; a through-substrateinterconnection part penetrating the first substrate in the thicknessdirection and electrically connecting the first interconnect and thesecond interconnect; a common electrode to which the plurality of firstdriven elements and the plurality of second driven elements are commonlyconnected; a first bump part electrically connecting the firstinterconnect and the common electrode; and a second bump part providedon the second interconnect and electrically connected to the secondinterconnect, wherein the through-substrate interconnection part has across-sectional area orthogonal to the thickness direction, thecross-sectional area being greater than an electrical contact areabetween the second interconnect and the second bump part.
 2. Theelectronic device according to claim 1, wherein the through-substrateinterconnection part is a single through-substrate interconnectextending in the first direction.
 3. The electronic device according toclaim 1, wherein the through-substrate interconnection part comprises aplurality of through-substrate interconnects arrayed in the firstdirection, each of the plurality of through-substrate interconnectspenetrating the first substrate in the thickness direction andelectrically connecting the first interconnect and the secondinterconnect.
 4. The electronic device according to claim 3, wherein thefirst bump part comprises a plurality of connection bumps electricallyconnecting the first interconnect and the common electrode, wherein atleast one of the plurality of connection bumps has a portion overlappedwith one of the plurality of through-substrate interconnects as viewedin the thickness direction.
 5. The electronic device according to claim3, wherein at least one of the plurality of through-substrateinterconnects has a portion overlapped with both the first interconnectand the second interconnect as viewed in the thickness direction.
 6. Theelectronic device according to claim 3, wherein the second bump partcomprises a plurality of connection bumps arrayed in the firstdirection, each of the plurality of connection bumps being provided onthe second interconnect and electrically connected to the secondinterconnect.
 7. The electronic device according to claim 6, wherein atleast one of the plurality of through-substrate interconnects has across-sectional area orthogonal to the thickness direction, thecross-sectional area being greater than an electrical contact areabetween the second interconnect and one of the plurality of connectionbumps.
 8. The electronic device according to claim 6, wherein a numberof the plurality of through-substrate interconnects is greater than orequal to a number of the plurality of connection bumps.
 9. Theelectronic device according to claim 6, further comprising: a thirdinterconnect provided at the second surface and extending in the firstdirection between the first row of driven elements and the second row ofdriven elements, the third interconnect being configured to beelectrically connected to a second external terminal; and a fourth bumppart provided on the third interconnect and electrically connected tothe third interconnect.
 10. The electronic device according to claim 9,wherein the fourth bump part comprises a plurality of connection bumpsarrayed in the first direction, each of the plurality of connectionbumps of the fourth bump part being provided on the third interconnectand electrically connected to the third interconnect, and wherein anumber of the plurality of connection bumps of the second bump part isgreater than or equal to a number of the plurality of connection bumpsof the fourth bump part.
 11. The electronic device according to claim 6,wherein each of the plurality of connection bumps comprises: a coreportion made of resin; and a cover portion covering the core portion,the cover portion being formed of electrically conductive material andelectrically connected to the second interconnect.
 12. The electronicdevice according to claim 11, wherein the second bump part furthercomprises a plurality of core-connecting portions extending in the firstdirection and made of resin, and wherein two core portions that neighborin the first direction are integrally formed through one of theplurality of core-connecting portions.
 13. An electronic devicecomprising: a first substrate having a first surface and a secondsurface opposite from the first surface, the first substrate having athickness defining a thickness direction, the first substrate extendingin a first direction orthogonal to the thickness direction; a secondsubstrate facing the first surface; a plurality of first driven elementsprovided at the second substrate and arrayed in the first direction toform a first row of driven elements; a plurality of second drivenelements provided at the second substrate and arrayed in the firstdirection to form a second row of driven elements; a first interconnectprovided at the first surface and extending in the first direction; asecond interconnect provided at the second surface and extending in thefirst direction between the first row of driven elements and the secondrow of driven elements, the second interconnect being configured to beelectrically connected to an external terminal; a plurality ofthrough-substrate interconnects penetrating the first substrate in thethickness direction and electrically connecting the first interconnectand the second interconnect; a common electrode to which the pluralityof first driven elements and the plurality of second driven elements arecommonly connected; a plurality of first connection bumps electricallyconnecting the first interconnect and the common electrode; and aplurality of second connection bumps provided on the second interconnectand electrically connected to the second interconnect wherein each ofthe plurality of through-substrate interconnects has a cross-sectionalarea orthogonal to the thickness direction, each of the plurality ofsecond connection bumps having an electrical contact area with thesecond interconnect, a total of the cross-sectional areas of theplurality of through-substrate interconnects being greater than a totalof the electrical contact areas of the plurality of second connectionbumps.